PCD milling cutters

Among the selling points of the new JEL PCD milling cutters are that they are highly flexible and easy to handle.
The modular system allows you
to choose between brazed PCD
routing cutters and PCD drilling keyway cutters. It also contains a vibration-dampened tool shank available in various lengths.
The milling heads are available in diameters of 10 to 32 mm. The diameter can be changed quickly and easily on the machine itself.

Applications:

  • For pre-machining and finishing in aluminium
  • Face milling, keyway cutting, peripheral milling and circular interpolation, as well as machining shoulders and grooves
  • As a "problem solver" for long overhangs

 

 

 

 

Your PLUS:

  • Tool versatility and reduction of costs
    thanks to modular replaceable head system
  • Great flexibility
    since a variety of lengths can be adapted
  • Good availability
    PCD routing cutter and PCD face miller: available ex stock

Machining example:

Tool:
JEL PCD routing cutter x20 NZ2, internal cooling

Workpiece:
Inverter housing, AlSi9

Machining:
Pocket milling, root face 12 mm thick, drilling, roughing, finishing

Current situation:
Solid carbide tool,
A=230mm

Problem:
Heavy vibrations

Solution: 
JEL PCD routing cutter shrink-fitted in heavy metal extension


Cutting data:
vc = 754m/min
 = 12,000 rpm  (Smax.)
fz = 0.2mm/tooth
 = 4.800mm/min

 
 
 
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